Product Description
Helical Gear Motor (R Type)
Input Configurations |
Direct motor coupled |
with IEC B5/B14 motor flange |
|
with IEC B5/B14 motor mounted |
|
with CZPT input shaft |
|
Output Configurations |
CZPT output shaft |
CZPT output shaft with flange |
|
Variants of Helical Gear Unit Series RX / R / RF |
CZPT or 2/3 Stage |
Foot- or flange-mounted |
|
Foot- and flange-mounted |
|
Flange-mounted with extended bearing housing |
R series Inline coaxial Helical gearbox gear speed reducer with electric motor
Technical Data:
Housing material | Cast iron/Ductile iron |
Housing hardness | HBS190-240 |
Gear material | 20CrMnTi alloy steel |
Surface hardness of gears | HRC58°~62 ° |
Gear core hardness | HRC33~40 |
Input / Output shaft material | 42CrMo alloy steel |
Input / Output shaft hardness | HRC25~30 |
Machining precision of gears | accurate grinding, 6~5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | tempering, cementiting, quenching, etc. |
Efficiency | 94%~96% (depends on the transmission stage) |
Noise (MAX) | 60~68dB |
Temp. rise (MAX) | 40°C |
Temp. rise (Oil)(MAX) | 50°C |
Vibration | ≤20µm |
Backlash | ≤20Arcmin |
Brand of bearings | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, NSK. |
Brand of oil seal | NAK — ZheJiang or other brands requested |
R type gear reducer is an ideal choice for high output speeds or low weight. Always with a high level of efficiency, our helical gear units offer an optimum ratio between output torque and installation space. This means: a helical gear unit almost always fits your application.
Specification
Model |
CZPT Output Shaft Dia./Length mm |
Horizontal Center Height mm |
External Flange Dia. mm |
Power (kw) |
Ratio (i) |
Nominal Torque (Nm) |
R/RF37 |
ф25/50 |
90 |
120 |
0.12-0.75 |
5-136 |
150 |
R/RF47 |
ф30/60 |
115 |
160 |
0.25-2.2 |
5-173 |
300 |
R/RF57 |
ф35/70 |
115 |
200 |
1.18-5.5 |
5-173 |
400 |
R/RF67 |
ф35/70 |
130 |
200 |
0.37-7.5 |
5-170 |
500 |
R/RF77 |
ф40/80 |
140 |
250 |
0.55-11.0 |
5-192 |
750 |
R/RF87 |
ф50/100 |
180 |
300 |
0.75-18.5 |
5-192 |
1250 |
R/RF97 |
ф60/120 |
225 |
350 |
1.50-30.0 |
5-197 |
2400 |
R/RF107 |
ф70/140 |
250 |
350 |
2.20-45.0 |
5-197 |
3600 |
R/RF137 |
ф90/170 |
315 |
450 |
4.00-45.00 |
5-197 |
6600 |
R/RF147 |
ф110/210 |
355 |
450 |
7.50-90.00 |
5-195 |
10700 |
R/RF167 |
ф120/210 |
425 |
550 |
11.00-132.00 |
5-186 |
14800 |
Company Profile
Packing
Scenarioes
FAQ
Q1: I want to buy your products, how can I pay?
A: You can pay via T/T(30%+70%), L/C ,D/P etc.
Q2: How can you guarantee the quality?
A: One year’s warranty against B/L date. If you meet with quality problem, please send us pictures or video to check, we promise to send spare parts or new products to replace. Our guarantee not include inappropriate operation or wrong specification selection.
Q3: How we select models and specifications?
A: You can email us the series code (for example: RC series helical gearbox) as well as requirement details, such as motor power,output speed or ratio, service factor or your application…as much data as possible. If you can supply some pictures or drawings,it is nice.
Q4: If we don’t find what we want on your website, what should we do?
A: We offer 3 options:
1, You can email us the pictures, drawings or descriptions details. We will try to design your products on the basis of our
standard models.
2, Our R&D department is professional for OEM/ODM products by drawing/samples, you can send us samples, we do customized design for your bulk purchasing.
3, We can develop new products if they have good market. We have already developed many items for special using successful, such as special gearbox for agitator, cement conveyor, shoes machines and so on.
Q5: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q6: How about your product delivery time?
A: Normally for 20’container, it takes 25-30 workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
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Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Customization: |
Available
| Customized Request |
---|
Advancements in Helical Gearbox Technology
Advancements in helical gearbox technology have led to improved performance, efficiency, and versatility. Here are some notable advancements:
- Material Innovations: The use of advanced materials, such as high-strength alloys and composites, has enhanced the durability and load-carrying capacity of helical gears. These materials also contribute to reduced weight and improved efficiency.
- Precision Manufacturing: Modern manufacturing techniques, including CNC machining and gear grinding, have enabled the production of helical gears with higher accuracy and tighter tolerances. This results in smoother operation and reduced noise levels.
- Gear Tooth Profile Optimization: Advanced computer simulations and modeling techniques allow for the optimization of gear tooth profiles. This results in better load distribution, reduced stress concentration, and improved overall gearbox efficiency.
- Lubrication and Cooling: Improved lubrication systems and cooling mechanisms help maintain optimal operating temperatures and extend the lifespan of helical gearboxes. This is particularly important for high-demand applications.
- Noise and Vibration Reduction: Innovative designs and precision manufacturing techniques have led to helical gears with reduced noise and vibration levels. This advancement is crucial for industries where noise reduction is a priority.
- Compact Design: Advancements in gear design and manufacturing have allowed for more compact and lightweight helical gearbox configurations, making them suitable for space-constrained environments.
- Integration with Electronics: Some modern helical gearboxes are designed for seamless integration with electronic control systems. This enables better monitoring, control, and optimization of gearbox performance.
- Customization: Advancements in manufacturing and design tools allow for greater customization of helical gearboxes to meet specific application requirements. This includes adapting gear ratios, sizes, and configurations.
In summary, advancements in helical gearbox technology have led to enhanced performance, durability, efficiency, and customization options. These innovations continue to make helical gearboxes a versatile and reliable choice for a wide range of industrial applications.
Troubleshooting Common Issues in Helical Gear Systems
Troubleshooting helical gear systems involves identifying and addressing common issues that can affect their performance. Here’s a step-by-step process:
- Visual Inspection: Begin by visually inspecting the gearbox for any signs of wear, damage, or misalignment. Look for worn or chipped gear teeth, oil leakage, and unusual noise.
- Noise Analysis: If noise is present, analyze its type and frequency. Whining or grinding noises could indicate misalignment or damaged gears, while clicking or knocking sounds might point to loose components.
- Lubrication Check: Ensure that the gearbox is properly lubricated with the recommended type and quantity of lubricant. Insufficient lubrication can lead to increased friction and wear.
- Alignment Check: Check the alignment of the gears and shafts. Misalignment can result in uneven wear, noise, and reduced efficiency. Realign components if necessary.
- Gear Inspection: Inspect gear teeth for signs of pitting, scoring, or wear. Replace any damaged gears to prevent further issues.
- Bearing Examination: Check the condition of bearings that support shafts and gears. Worn or damaged bearings can lead to increased vibration and noise.
- Tightening and Fastening: Ensure that all bolts, fasteners, and connections are properly tightened. Loose components can cause vibrations and noise.
- Load Analysis: Evaluate the load conditions and operating parameters of the gearbox. Ensure that the gearbox is not subjected to loads beyond its design capacity.
- Temperature Monitoring: Monitor the operating temperature of the gearbox. Excessive heat can indicate problems such as inadequate lubrication or overloading.
- Consulting Experts: If issues persist or if you’re unsure about the diagnosis and solution, consult gearbox experts or manufacturers for guidance.
By following this troubleshooting process, you can identify and resolve common issues in helical gear systems, ensuring optimal performance and longevity.
Lubrication Requirements for Maintaining Helical Gearboxes
Lubrication is essential for the proper functioning and longevity of helical gearboxes. The lubrication requirements include:
- Viscosity: Selecting a lubricant with the appropriate viscosity is crucial. The viscosity should provide sufficient lubrication and ensure a protective film between gear teeth under varying operating conditions.
- Extreme Pressure (EP) Properties: Helical gears often experience high contact pressures. Lubricants with EP additives form a protective barrier that prevents metal-to-metal contact and reduces wear.
- Oil Additives: Anti-wear additives, antioxidants, and corrosion inhibitors enhance the lubricant’s performance and protect gears from wear and degradation.
- Frequent Inspections: Regularly inspect the lubricant’s condition to detect contamination, degradation, or depletion. Scheduled oil analysis can help monitor the health of the lubricant.
- Proper Lubricant Application: Ensure the gearbox is properly filled with the correct amount of lubricant. Follow manufacturer recommendations for lubricant type and quantity.
- Lubricant Change Intervals: Establish regular lubricant change intervals based on operating conditions. Extreme conditions or heavy loads may require more frequent changes.
Appropriate lubrication minimizes friction, wear, and heat generation, leading to improved efficiency, reduced maintenance, and extended gearbox life. It’s crucial to follow the manufacturer’s guidelines and consult with lubrication experts to select the right lubricant and maintenance practices for your specific helical gearbox application.
editor by CX 2024-05-06