{"id":14,"date":"2024-11-28T23:10:09","date_gmt":"2024-11-28T23:10:09","guid":{"rendered":"https:\/\/helicalreducer.top\/2024\/11\/28\/china-standard-factory-wholesales-helical-gearbox-for-heavy-duty-truck-differential-gearbox\/"},"modified":"2024-11-28T23:10:09","modified_gmt":"2024-11-28T23:10:09","slug":"china-standard-factory-wholesales-helical-gearbox-for-heavy-duty-truck-differential-gearbox","status":"publish","type":"post","link":"https:\/\/helicalreducer.top\/fi\/application\/china-standard-factory-wholesales-helical-gearbox-for-heavy-duty-truck-differential-gearbox\/","title":{"rendered":"China Standard  Factory Wholesales Helical Gearbox for Heavy Duty Truck   differential gearbox"},"content":{"rendered":"<div class=\"et_pb_column et_pb_column_3_4 et_pb_column_0_tb_body  et_pb_css_mix_blend_mode_passthrough\">\n<div class=\"et_pb_module et_pb_post_content et_pb_post_content_0_tb_body\">\n<p><h2>Product Description<\/h2>\n<p>\n<p><p> Product Description <\/p>\n<p><p><b>1)Raw Material Forging:<\/b><br \/> The main material of the gear is 20CrNiMo, 22CrMo, 20CrMnTi and other high-quality low-carbon alloy carburized steel with high hardenability. After carburizing and quenching, it has a hard and wear-resistant surface and a tough heart, and has a high low temperature impact toughness.<\/p>\n<p><b>2) Machine Tools:<\/b><br \/> Full CNC precision machining equipment 161sets, experienced CNC operating machine staff, gear manufacturing precision is high, strong guarantee.<br \/> Our company is equipped with Oerlikon SKM2 gear milling machine series ,Gleason 116 numerical control bevel gear, Russian quenching press and other sophisticated domestic and foreign production equipment.<\/p>\n<p><b>3) Inspection Equipment:<\/b><br \/> There are 32 sets of coordinate measuring instrument, Z6 gear measuring center, various hardness tester, metallographic testing microscope, electronic tensile material testing machine and other equipment.The daily output is 600 sets for helical gear and 400 sets for cylindrical gear.<\/p>\n<p><b>4)Quality Assurance<\/b><br \/> Customized products according to customer needs, gears under different working conditions, such as poor lubricating oil, operating errors, gear fatigue can make the best performance; each step of production has a tracking number to ensure gear quality.<\/p>\n<p><\/p>\n<p> Product Paramenters <\/p>\n<p><p>\u00a0<\/p>\n<\/p>\n<table>\n<colgroup>\n<col>\n<col>\n<col> <\/colgroup>\n<tbody>\n<tr>\n<td colspan=\"3\">2457136\/37 AA4C<\/td>\n<\/tr>\n<tr>\n<td rowspan=\"7\">DRIVING GEAR<\/td>\n<td>NUMBER OF TEETH<\/td>\n<td>11<\/td>\n<\/tr>\n<tr>\n<td>MODULE<\/td>\n<td>10.61<\/td>\n<\/tr>\n<tr>\n<td>LENTH<\/td>\n<td>292<\/td>\n<\/tr>\n<tr>\n<td>OUTER DIAMETER<\/td>\n<td>\u03a6164.35<\/td>\n<\/tr>\n<tr>\n<td>DIRECTION OF SPIRAL<\/td>\n<td>L<\/td>\n<\/tr>\n<tr>\n<td>ACCURACY OF SCREW<\/td>\n<td>M36X1.5-6g<\/td>\n<\/tr>\n<tr>\n<td>NUMBER OF SPLINE<\/td>\n<td>34<\/td>\n<\/tr>\n<tr>\n<td rowspan=\"6\">DRIVEN GEAR<\/td>\n<td>NUMBER OF TEETH<\/td>\n<td>41<\/td>\n<\/tr>\n<tr>\n<td>OUTER DIAMETER<\/td>\n<td>\u03a6436.87<\/td>\n<\/tr>\n<tr>\n<td>DIAMETER OF INNER HOLE<\/td>\n<td>270<\/td>\n<\/tr>\n<tr>\n<td>ACCURACY OF SCREW<\/td>\n<td>12XM20X1.5-6H<\/td>\n<\/tr>\n<tr>\n<td>CENTER DISTANCE OF SCREW HOLE<\/td>\n<td>316<\/td>\n<\/tr>\n<tr>\n<td>DIRECTION OF SPIRAL<\/td>\n<td>R<\/td>\n<\/tr>\n<tr>\n<td>TOTAL<\/td>\n<td>WEIGHT<\/td>\n<td>32.8kg<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><p> Company Profile <\/p>\n<p><p>The company has 136 employees, including 31 professional and technical management staff. It has formed an annual production capacity of 120,000 sets of master-slave cylindrical gears and 250,000 sets of spiral bevel gears (basin Angle teeth), with sales revenue of more than 230 million yuan in 2018, more than 250 million yuan in 2019, and more than 320 million yuan in 2571.<\/p>\n<p> The company has more than 10 sets of domestic first-class forging equipment, more than 160 sets of advanced, efficient and precise CNC machining machine tools, 5 full-CNC automatic heat treatment production lines, and more than 40 sets of scientific and accurate material, size and precision testing equipment. Gear processing equipment is complete, the key processes using CNC machine tools, machining centers, combined machine tools, effectively ensure the internal quality of products, to meet the user&#8217;s various gear processing needs.<\/p>\n<p> HangZhou Xihu (West Lake) Dis.feng Automobile Gear Co., Ltd. was registered and established on February 5, 2571, located in No.888, Xihu (West Lake) Dis. Road, HangZhou Economic Development Zone, HangZhou, HangZhou Province, covering an area of 13,000 square meters; Its predecessor is HangZhou CZPT Auto Gear Co., LTD., founded on August 18, 1995, covers an area of 80,000 square meters.<\/p>\n<p> With total assets of 106 million yuan, the company is a specialized auto parts manufacturing enterprise integrating production, sales and service. The main products are spiral bevel gears and cylindrical gears in the middle and rear axle of light, medium and heavy trucks.<\/p>\n<p> Our main customers are F.A.W.,S.A.W.,Hande and CZPT Group .In particular ,we have been supplying truck middle and rear axle gears for F.A.W. and CZPT for more than 20 years. In fact ,our gears have been exported all over the world with complete vehicles.<\/p>\n<p> HangZhou Xihu (West Lake) Dis.feng production department is equipped with 15 production management personnel and more than 100 production operators; The management staff is capable, strict and practical; Production line employees are not afraid of difficulties, diligent and dedicated.Annual output of spiral bevel gear 250,000 sets, cylindrical gear 100,000 sets.<\/p>\n<p> Certification &amp; Honors <\/p>\n<p><p> Quality System <\/p>\n<p> Our company has gear design, three-dimensional modeling, simulation, stress intensity analysis capabilities,production quality tracking system.\u00a0 <\/p>\n<p> Welcome Customers <\/p>\n<p><p>Welcome friends from all over the world to visit our factory and accept our exhibition invitation.<\/p>\n<p> Power your truck \u00a0, select our gear;Committed to providing the highest quality,the best parts for your truck needs.<br \/> \u00a0<\/p>\n<p> \u00a0 <\/p>\n<p> Packaging &amp; Shipping <\/p>\n<p><p>standard package(carton with foamed plastic and \u00a0,three &#8211; ply board pallet.<\/p>\n<p>By land to Russia ,Mongolia etc. <br \/> By Air to post samples <br \/> By Sea form HangZhou Port,China <br \/> Trade Terms: EXW ,FOB HangZhou. CFR.CIF or customer appointed. <\/p>\n<p><b><\/b> <\/p>\n<p> FAQ <\/p>\n<p><p>\u00a0<\/p>\n<p><b>1).Do you provide samples ?<\/b> <\/p>\n<p> Whether OEM or existing ,we will \u00a0reward the samples fee after the bulk order ,but not pay the cost of freight. <\/p>\n<p><b>2).How about the after-sales service ?<\/b> <\/p>\n<p> We have excellent after-sales service ,you can contact us or visit us anytime. <\/p>\n<p><b>3).What about package ?<\/b> <\/p>\n<p> Paper cartons with three-ply board pallet. <\/p>\n<p><b>4).How to ensure the product quanlity?<\/b> <\/p>\n<p> We can provide production reports including raw material ,metallographic examination and the relevant inspection data. <\/p>\n<p><b>5).How long is your delivery time ?<\/b> <\/p>\n<p> Basically ,we can send our products to HangZhou sea port within 1 day. <br \/> And 5 working days for making sample. if customized,it will be took about 15 working days. <\/p>\n<p> \u00a0 \t\/* October 22, 2571 15:47:17 *\/(()=&gt;{function d(e,r){var a,o={};try{e&amp;&amp;e.split(&#8220;,&#8221;).forEach(function(e,t){e&amp;&amp;(a=e.match(\/(.*?):(.*)$\/))&amp;&amp;1\t <\/p>\n<p>\n<p>\n<p>  <button>View More <i><\/i><\/button> <\/p>\n<p><p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/helical%20gearbox\/helical-gearbox5.webp\" alt=\"helical gearbox\" width=\"800\" title=\"\"><\/p>\n<h3>Maintenance Tips to Prolong the Lifespan of Helical Gearboxes<\/h3>\n<p>Proper maintenance is essential to ensure the longevity and optimal performance of helical gearboxes. Here are some maintenance tips:<\/p>\n<ul>\n<li><strong>Regular Inspections:<\/strong> Conduct routine visual inspections to check for any signs of wear, damage, or oil leakage. Detecting issues early can prevent further damage.<\/li>\n<li><strong>Lubrication:<\/strong> Follow the manufacturer&#8217;s recommendations for lubrication intervals and use the correct type of lubricant. Proper lubrication reduces friction and wear between gear teeth.<\/li>\n<li><strong>Cleanliness:<\/strong> Keep the gearbox environment clean and free from contaminants that could enter the gearbox and affect its performance.<\/li>\n<li><strong>Tighten Fasteners:<\/strong> Check and tighten any loose fasteners or mounting bolts to ensure the gearbox remains securely in place.<\/li>\n<li><strong>Alignment:<\/strong> Properly align the gearbox with connected equipment to prevent excessive loads and wear on the gear teeth.<\/li>\n<li><strong>Temperature Monitoring:<\/strong> Monitor the operating temperature of the gearbox. Excessive heat can lead to premature wear and reduced efficiency.<\/li>\n<li><strong>Vibration Analysis:<\/strong> Regularly analyze gearbox vibration levels to detect any unusual vibrations that might indicate issues with gear meshing or other components.<\/li>\n<li><strong>Seal Integrity:<\/strong> Ensure that seals and gaskets are in good condition to prevent oil leakage and contamination.<\/li>\n<li><strong>Load Considerations:<\/strong> Avoid overloading the gearbox beyond its specified capacity. High loads can accelerate wear and damage.<\/li>\n<\/ul>\n<p>By following these maintenance practices, you can extend the lifespan of helical gearboxes and minimize the risk of unexpected failures. Regular maintenance not only reduces downtime and repair costs but also contributes to the efficient and reliable operation of equipment.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/helical%20gearbox\/helical-gearbox8.webp\" alt=\"helical gearbox\" width=\"800\" title=\"\"><\/p>\n<h3>Troubleshooting Common Issues in Helical Gear Systems<\/h3>\n<p>Troubleshooting helical gear systems involves identifying and addressing common issues that can affect their performance. Here&#8217;s a step-by-step process:<\/p>\n<ol>\n<li><strong>Visual Inspection:<\/strong> Begin by visually inspecting the gearbox for any signs of wear, damage, or misalignment. Look for worn or chipped gear teeth, oil leakage, and unusual noise.<\/li>\n<li><strong>Noise Analysis:<\/strong> If noise is present, analyze its type and frequency. Whining or grinding noises could indicate misalignment or damaged gears, while clicking or knocking sounds might point to loose components.<\/li>\n<li><strong>Lubrication Check:<\/strong> Ensure that the gearbox is properly lubricated with the recommended type and quantity of lubricant. Insufficient lubrication can lead to increased friction and wear.<\/li>\n<li><strong>Alignment Check:<\/strong> Check the alignment of the gears and shafts. Misalignment can result in uneven wear, noise, and reduced efficiency. Realign components if necessary.<\/li>\n<li><strong>Gear Inspection:<\/strong> Inspect gear teeth for signs of pitting, scoring, or wear. Replace any damaged gears to prevent further issues.<\/li>\n<li><strong>Bearing Examination:<\/strong> Check the condition of bearings that support shafts and gears. Worn or damaged bearings can lead to increased vibration and noise.<\/li>\n<li><strong>Tightening and Fastening:<\/strong> Ensure that all bolts, fasteners, and connections are properly tightened. Loose components can cause vibrations and noise.<\/li>\n<li><strong>Load Analysis:<\/strong> Evaluate the load conditions and operating parameters of the gearbox. Ensure that the gearbox is not subjected to loads beyond its design capacity.<\/li>\n<li><strong>Temperature Monitoring:<\/strong> Monitor the operating temperature of the gearbox. Excessive heat can indicate problems such as inadequate lubrication or overloading.<\/li>\n<li><strong>Consulting Experts:<\/strong> If issues persist or if you&#8217;re unsure about the diagnosis and solution, consult gearbox experts or manufacturers for guidance.<\/li>\n<\/ol>\n<p>By following this troubleshooting process, you can identify and resolve common issues in helical gear systems, ensuring optimal performance and longevity.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/helical%20gearbox\/helical-gearbox3.webp\" alt=\"helical gearbox\" width=\"800\" title=\"\"><\/p>\n<h3>Efficiency of Helical Gearboxes Compared to Other Gearbox Types<\/h3>\n<p>Helical gearboxes are known for their relatively high efficiency compared to some other gearbox types. Here&#8217;s a comparison of their efficiency with other common gearbox configurations:<\/p>\n<ul>\n<li><strong>Straight-Cut (Spur) Gearboxes:<\/strong> Helical gearboxes are generally more efficient than straight-cut gearboxes. The helical tooth design allows for smoother engagement and better load distribution, reducing friction and energy losses. This results in higher overall efficiency for helical gearboxes.<\/li>\n<li><strong>Bevel Gearboxes:<\/strong> Bevel gearboxes, which are commonly used for right-angle applications, typically have lower efficiency compared to helical gearboxes. The bevel gear design involves sliding contact between gear teeth, leading to higher friction and energy losses.<\/li>\n<li><strong>Worm Gearboxes:<\/strong> Helical gearboxes are generally more efficient than worm gearboxes. Worm gearboxes have a relatively lower efficiency due to the sliding action between the worm and the gear, resulting in higher friction and heat generation.<\/li>\n<li><strong>Planetary Gearboxes:<\/strong> Planetary gearboxes can offer comparable efficiency to helical gearboxes, especially when well-designed. However, planetary gearboxes can have variations in efficiency depending on factors such as the number of planet gears and gear arrangements.<\/li>\n<\/ul>\n<p>While helical gearboxes tend to offer good efficiency, it&#8217;s important to note that efficiency can also be influenced by factors such as gear quality, lubrication, operating conditions, and maintenance practices. Consulting with gearbox manufacturers and considering specific application requirements is crucial when determining the most efficient gearbox solution.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/gearbox-l1.webp\" alt=\"helical_gearbox\" title=\"\"><img decoding=\"async\" src=\"https:\/\/img.jiansujichilun.com\/img\/gearbox\/gearbox-l2.webp\" alt=\"helical_gearbox\" title=\"\"><br \/>editor by lmc 2024-11-29<\/p>","protected":false},"excerpt":{"rendered":"<p>Product Description Product Description 1)Raw Material Forging: The main material of the gear is 20CrNiMo, 22CrMo, 20CrMnTi and other high-quality low-carbon alloy carburized steel with high hardenability. After carburizing and quenching, it has a hard and wear-resistant surface and a tough heart, and has a high low temperature impact toughness. 2) Machine Tools: Full CNC [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[12,13,14,34,27,28,29,18,31],"class_list":["post-14","post","type-post","status-publish","format-standard","hentry","category-tak-berkategori","tag-china-gearbox","tag-gearbox","tag-gearbox-china","tag-gearbox-differential","tag-gearbox-truck","tag-heavy-duty-gearbox","tag-heavy-gearbox","tag-helical-gearbox","tag-truck-gearbox"],"_links":{"self":[{"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/posts\/14","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/comments?post=14"}],"version-history":[{"count":0,"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/posts\/14\/revisions"}],"wp:attachment":[{"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/media?parent=14"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/categories?post=14"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/helicalreducer.top\/fi\/wp-json\/wp\/v2\/tags?post=14"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}